Monday, December 12, 2011

A Cool, Crisp December Day @ Trout Camp

It was decided that the family would head out early Sunday morning and spend the day at TC. The weather looked good, cold-but good! We pulled into the local diner and enjoyed breakfast around 11:00 and made it up to camp close to noon.

I believe the daytime temperatures were forecast to achieve 40 degrees, but I don't believe we made it past 35. The Sun was bright, although it slumbered through its winter path just above the tree line. I commented to my daughter that its position in the sky at 1:30 would have been 4:30 during the summer. It sat at least 3-4 fist widths lower in its orbit as well. The sun rays we did get, for some of us, was enough to keep us warm enough to enjoy ourselves.


I was able to take some very accurate measurements of the roof deck that'll be sent to the metal roofing manufacturer. I was also able to do some internal support fortifying inside the shed-mahal as well. Combined, they didn't take all that long (maybe a couple hours). I battened down the plastic exterior walls and installed some support boards in the middle of them to assist with wind whipping. Seems the staples aren't quite enough to hold the plastic on the 2X4's when the pressure inside changes during windy conditions and the staples keep pulling out.

The video that I've included shows what camp looks like as I take a tour of the perimeter of our property. I've done this once before (earlier in the year) but it is a huge difference without leaves and greenery to obstruct the camera view.

Enjoy. I did!

Thursday, December 8, 2011

December Day Dreaming...

We haven't been hit with the first heavy snowfall, but the outside temperatures are indicating that it can't be much longer. When it is this cold here, my mind wonders how camp is fairing. It has been almost a month since my last visit to camp and I'm beginning to think that it may be my last until February/March of 2012...I hope not!

The quote has arrived from our "local" metal roofing manufacturer for the "Shed-Mahal" and it looks good. 29 gauge, forest green metal sheeting, drip edges, and fasteners came in at just under what I had estimated. We had hoped that they would have come through with providing us a reputable person to install it at a reasonable price. We had lucked out with Steve (our excavator and gravel delivery pro) and figured that we'd be able to find a handyman looking for a little side work that would be willing to do our small job on the side or something. It is strike one, but I'm still searching and putting out feelers in the hopes that we can get professional help on scene and play the role of helper/laborer rather than foreman and crew. The initial quote for installation was high. I'll put it this way, the estimate we received combined with the metal roofing would have been more than we've spent on the entire structure thus far! What this ultimately means, if I can't locate another option, is Matt and I will be up at camp the first chance we get to put the roof in place and finish the walls. Maybe not necessarily in that order, but both are considered equally important to finalizing this addition to camp. Sure, there's more...painting, installation of the entry doors, trim work, flooring inside, windows, insulation, etc...but those tasks seem small and manageable in comparison.

When the weather turns warmer (next spring), I'll be adding a new project to the blog. This one will be videotaped from my driveway. The 22' camper needs a new roof and I plan to do it correctly beginning with a tear off of the three old layers that are up there now. I'll remove the material that will relent, but I'm not concerned with an entire roof deconstruction because... I receive some samples of a membrane that is a sandwich of multiple layers. It begins with sticky asphalt based base followed by aluminum, followed by a vinyl top layer. The material is highly regarded and used commonly when re-roofing mobile homes. The only hitch is it needs to be applied to a roof that has a 1/4" run off for every foot spanned. The Banner camper is just under 8' wide, so I'll need to have a middle rib that peaks at 1" and tapers toward the sides for proper rain water drainage. I figured that I could build a skeleton similar to a shallow boat frame inverted and fasten it to the roof. Using 1/4" luan as the wood roof and then skin it with the vinyl membrane. I'd likely trim the border with 4" wide epmd tape (I think that is what its called) to make it water tight. Then it would just be a matter of having the two tires mounted and finding a day that Dave would haul it up to camp for us.

Well, that's all for now. Things are extremely busy for me and the rodbuilding business which helps pay for all these projects and increasing work responsibilities at my full time job have me a bit frazzled, but I'll adjust...I always do.

Happy Holidays. May the true meaning of the season find its way into your hearts: spending time with loved ones, family and friends!

Dj

Thursday, November 10, 2011

Thinker's Box is Ready for Winter...

     It was Tuesday, 11.08.2011 and I was back at camp.  This time out, I brought along a helper to assist me in the application of the Owens Corning waterguard "G" underlayment.  I introduced him to our usual routine, done what seems dozens of times already...unload the SUV, prepare our sleeping arrangements, check out camp, start a fire, enjoy of few refreshments courtesy of the Yuengling brewery, get some shut eye, get up early, unpack the tools, remove the tarp and then try to get something accomplished (in that order most of the time).  Camp was cold, quiet and filled with blue moonlight yet again.  Sure beats being rainy, muddy and cold!  I built a fire and it kept us warm enough for a couple hours of fish story telling.  At 2am, it was time to hit the rack.  We both passed out with little resistance and were up to face the day's chores by 7am.  Things went well and the roof is much better prepared to face the upcoming weather changes and inclimate weather than how we found it that morning.  In fact, if there are any days in the next couple months that I'm off and it is "nice"...the walls could actually be installed.  We'll see about that!

     The long roof's (not shown) installation went better than that of the steep shorter roof that you do see in the video.  Ironically, the long roof deck was actually harder to install.  It was somewhat of a puzzle on how to install the second and third runs so far from the ladders until I figured out exactly where to place the roof jacks so they wouldn't interfere with the next run and still supply me with a safe footing well over 20' off the ground.

     I would have liked to have a slightly straighter seam to seam edge on the short side, but the ice guard is sticky! When daytime temperatures rose to the mid 50-60 degree range, the adhesive backing really grips well and is a complete pain in the butt to reposition once it makes contact.

     The big thing, and this is how I rationalized the slightly imperfect lines of the short side in my head, was to have good coverage at the eave edge.  The entire decking is covered with a material that ordinarily is used to combat ice dams on the first 3' feet of the roof deck.  We really didn't have to apply it over the entire surface, but I wanted to be extra sure that we had done our best to prevent leaks down the road.  We really didn't have to deck the roof in .60" OSB either, but I figured that in the event we chose to go with conventional roofing materials (shingles) that we'd have that option with the thicker board already in place.

     On the longest and less steep side of the roof, I was able to install perfect parallel runs with 3" overlaps at the seams as specified by the manufacturer.  On the short side, because things get a little skewed on the south end, the sheeting drifts from a 3" overlap at the start to just about 1/2" at the end cut.  The roof is so steep, I'm not really worried about the imperfection as it will not hold water/or snow and poses less risk of leaking.  I would have liked for it to be a little tighter to specified tolerances, but it is what it is and will be hidden by metal roofing for a long-long time.

Please excuse the humor of my video.  This was an extremely tiring day filled with some death defying perches.  In fact, I straddled the roof peak that stands about 22' off the ground and shimmied my way from the south side to the north side stapling the roof decking at the seam along the way.  It was a great view, but had the heart pumping.  I'm glad that part is over!  My energy for the day was expended through climbing and repositioning ladders and the constant adrenaline release associated with being separated from the ground by so much distance.

Dj







Tuesday, November 8, 2011

Fascia Boards Installed

Jennifer and I made the trip Saturday evening out to camp.  The kids had been dropped off at Grandma's house for the night because neither had expressed an interest to make the journey.  The mall seemed more desirable given that both had some spending money because of good grades.  Speaking of academics...My son hit the honor roll and my daughter impressed us with a 4.142 principle's list once again.  Needless to say, as parents, Jen and I are blessed to have both of them as children and are quite proud of their achievements thus far in their lives!  Ok, less bragging about the children and more about camp...because it was just the two of us, we opted to camp in the SUV on the level ground of the "lower level".  The misses was impressed with how far the "Thinker's Box" has progressed and had remarked that she had simply asked me to build a small place that the ladies could use the facilities in private and this is what she gets instead.  I say, "Don't sweat the small stuff, think big or don't bother thinking!"  She's correct, though...it is quite impressive.

Anyhoo...this trip was about spending time with the little lady (alone), Jen getting in some much needed camp time, star gazing, enjoyment of the quietness of camp and observance of nature and me getting a couple things done in the process.  Evening temperatures Saturday night dropped to 25 or so degrees F.  I encouraged the creation of a fire which warmed our front sides while we gazed up at the night sky.  We turned in around 11 and I was up at 7 to install the fascia boards which wasn't all that difficult to do.  In a few easy paced hours, they were up, the tarp was re-stapled into place and new plastic put on the south facing side of the roof peak.  At that point, sleepy-head awoke, I loaded up the trailer and Mountaineer and we headed into town to grab a bite to eat before returning home.

Look for another trout camp subscription email reminder, don't think that you were mistakenly sent two this week, as I will be posting another update of some additional work shortly.

Here's the video of camp and what was completed this trip.  We're getting closer to a finished structure and I cannot wait until we can use it for storage (LOL!).

Wednesday, October 26, 2011

We've got a roof!

     Jim, Matt and I arrived at trout camp Saturday evening after a 3.25 hour drive.  The additional drive time was due to a stop over in Oil City to pick up 400square feet of Owens Corning Ice/Water Guard Roof Membrane from our eventual metal roof supplier.  Greg was nice enough to bring the rolls home with him and allow us to pick it up at his place after hours.  Way after hours, around 10:15-ish if memory serves correctly.  From there we took the 30 minute drive into camp.  Our camp entry was marked with the usual ritual of unpacking and preparing the sleeping arrangements, unloading the tools, ladders and gear from the trailer and SUV into the "Thinker's Box" and situating things so that we could enjoy some grub (or breakfast as Matt liked to refer to it because of the past midnight hour).  It was a cold night (mid 30 degrees) with an almost clear sky full of stars.  Just outside the perimeter of camp, small scurries and rustling leaves could be heard.  What was a bit unnerving and startling at first was the pack of coyotes that began howling, crying and whining off in the distance.  It sounded like there were quite a few of them, with definitely some offspring in the mix as well.  That had us on an elevated alertness level for a while.

     Matt continued to prep the fire, burning almost all of the untreated dimensional lumber cut offs that were scattered about, and I put the burgers, hot dogs and buns on the propane grill.  We'll need to acquire a replacement soon, the few months of elements (even while under a full sized cover) have frozen the burner temp. adjustment knobs internally and screwed with the gas delivery to the burner itself.  I was able to fire up one side and cook, but it was slow going due to a reduced output.  After we chowed down and have a few refreshments, it was time for lights out.  We slept protected from the elements, but it was till cold, inside my neighbor's cabin.

     Sunday morning began by following the lead and direction of my neighbor Matt.  The goal was to install the roof on the "Thinker's Box".  Matt and I took the high ground.  We were supported by Jim on the lower level.  Not having to climb up and down the step ladder, back and forth from the loft to the first floor, to make cuts was a real time and energy saver!

     It took about an hour.  In that time, we were able to block in the end of the roof rafters. When the OSB sheeting was installed over top of the rafters, the short end walls at the eaves aren't exposed to the outside.  With a few tubes of caulk or liquid nails, we'll have a great seal at the inside eaves.  We'll save that for next time!

     Once all the rafter ends were blocked in, Matt and I moved to the next task- - installing the extensions that comprise the support arms for the eave overhang on the north and south end of the tool shed.  We notched back two rafters and ran a 2"X4" through the notches extending 10.5" out from the face of the walls.  The end of the 2"X4" 's were screwed to the vertical side of a third rafter in to complete the connection to skeletal frame.  On the extension side, we butted a vertical length of 2"X4" to the horizontal protruding piece and screwed it together securely.  Once the .60" OSB was installed on top, the extensions became strong enough to hang from and aren't likely to sag in my lifetime.  I appreciate the abilities of Matt, because as we brainstormed the design together, the plan that we came up with seemed to work out extremely well and looks good too!

     We ran into some issues with our borrowed generator.  Thankfully it was half way through laying the roof decking in place.  As we began work on the long side of the roof, Adam's homelite generator began to run really rough.  I raced down from the loft to it to see if I could mess with the choke, because it sounded like it had begun to flood out or something...but, I wasn't quick enough.  By the time I got close, it had turned off and could not be restarted.  This reduced building efficiency to a snails pace.  Cuts, thankfully there weren't a ton of them to do, had to be made using the electricity available at the neighbor's camp.  Four trips back and forth completed the decking.  Nailing, remember we were using pneumatic tools for this part, had to resume via hand tools.  Matt and I cut the collated clipped head nails into singles and put in as many as we had time to do.  Eventually, by hand, the roof was as finished as it could possibly be on this trip out.  Another half hour to 45 minutes was spent getting the camouflage tarp up and over the roof and stapled into place.

So, what's in store for the next trip out?

     The fascia board has not been installed, nor has the Owens-Corning Ice / Water Guard.  These two tasks have been reserved for the next trip up as we simply ran out of time and daylight this time around.  I guess I'll bring up the caulk gun and seal in the loft blocking on that trip as well...

     I would like to once again extend an enormous level of gratitude and a huge "THANK YOU!" to my neighbor Matt for assisting Jim and I in this endeavor.  Without exaggeration, there is no way (NONE!) that the "Thinker's Box" would be at this level of completion without his help.  Help isn't really the word I feel comfortable using either...  What he has done for our camp is above and beyond what I would expect from anyone that volunteers to "lend a hand" to a friend.  I don't wish to go on and on about this, but I am indebted to him and his time which I realize is extremely valuable.  To be completely honest, I feel an extreme level of humbleness and a certain level of anxiety regarding what he has done for us thus far because I somehow feel we don't deserve it.  I promise that I'll return the favor when the time(s) comes and the call is placed!

That's all for now...enjoy the movie!


Friday, October 14, 2011

Putting the finishing touches on the Thinker's Box framing...

This past Wednesday, after celebrating my daughter's 14th b-day at our favorite sushi restaurant (Otani's in Mayfield Heights), I immediately headed out to TC in preparation for the following day's list of things to do.  The rush is the weather.  If you haven't had the opportunity to spend a few overnighters in Pennsylvania, let me clue you in...Whatever the nightime temperature is in Cleveland, it'll be 10-15 degrees cooler in the Allegheny Mountains.  If it is borderline cold here with an occasional sprinkle of snow, chances are they'll have 12-24" on the ground in parts.  They seem to have rain every third day, so you can imagine what happens when freezing temperatures become common.  Now, this isn't a given, but considered typical.  My fear is the snow that lurks just around the corner and the unfinished state of the Thinker's Box "shed".  It must at least have a solid roof (even if it is just the sheathing) prior to the white stuff.  When the snow starts flying, the loads will easily weigh down the tarp that is on it now and tear it to shreds.  If that happens, the affects on the interior could prove catastrophic destroying the progress that I've worked so hard to complete in such a short time.  So, in short...the roof needs to be installed!  If we can get the sheathing on the roof rafters and at least one wall skinned (the northern facing wall) before the snow starts to fly my level of anxiety will be greatly reduced.

As you will see in the video, the OSB is at camp ready to be installed, all of the rafters are in place and the walls now have been made structurally sound with in-between-the-studs 45 degree angle blocking.  I've also managed to bring the studs up to the underside of the outer roof rafters.  The only thing that needs to be addressed before the roof decking is put in place is the eves.  I'd like to extend them a foot on either end to give us a lip of protection against the elements.


As far as camp is concerned.  It looks like we've had no human visitors since my last visit.  The plastic that I stapled to the walls was intact and untouched.  I didn't see any footprints in the lower level's flat either.  The grass is still growing and I believe the seed that was laid about a month ago (if memory serves correctly) has sprouted with the most success.  So, late September seems to be a good time.  I'm guessing that we'll have to go through this routine several times before we have a nice lush area that is completely green a portion of the year.  I can't help but think that a couple falls worth of leaf debris and natural decomposition would go far in providing the nutrients necessary to hardy up the grass we have...time will tell, I guess.

Tuesday, October 11, 2011

Cool Photos From Camping w/The Neighbors

     Since I was too busy to shoot any sort of quality video programming to post of camping with the neighbors, I asked for copies of Carol's photography.  Here are a few (more than a few) of the cooler ones of the time we spent with weapons of war and target practice at Trout Camp back in September.

     But, first...before play time, there is always work.  I proposed a game of "pick up the rocks".  The one with the most amount of rocks collected withing their bucket in a 5 minute period of time (it was more like 10 - I think?) wins $10 cash!   My neighbor's children were all on board and the competition was fierce.  There wasn't just one bucket per kid, they collected many buckets each.  I was amazed at their enthusiasm! When the timer went off and it was time to count the tons of rocks collected and redistributed to the drive-path into camp, I discovered they all had tied! Imagine that?!  So, everyone got paid the prize award amount.  Best $30 that Jim and I ever spent.  These kids know how to work and they did a great job of clearing the rocks off the lower flat of our property.  We've got more to do, however, and there is always next time and another competition! LOL!

     After the work was completed,  we prepped a spot on the lower level and prepared the arsenal for firing.  You may notice, by my shirt, that it was HOT!  Anyway, I went over gun safety, range awareness, properly body position and stance, safe trigger finger placement, announcing safety on/off, the range was "hot", live firing, etc... We began with the bb rifle and CO2 handgun and worked our way through to the Glock.  Matt and I had some fun firing his old shot gun and I took out my rifle as well.  The best part of the event was seeing how much the kids enjoyed themselves.  I know that they appreciated the challenge of target practicing and attempting to remove the red dot of the bull's eye from the targets.  Look at the smile on "Not-a-Toyota's" face in the .gif below.  She was brave enough and had no problem going through a complete magazine of rounds in the process.  I was impressed by how well she followed instructions, her patience, and how well she hit the target. This particular model is a first generation, it is wide, it kicks with a passion, but she handled it in stride.  Maybe she'll grow up to be a law enforcement officer?  Who knows!?

I think the smiles says it all!  There is nothing like firing a .40cal glock!

Some of the crew decided that Mankala was more fun than shooting, but that's OK...Trout Camp is supposed to be about having fun and good memories.  
For their first time ever handling a firearm, I'd say that what they shot was really impressive!
It wasn't just kids proving they had good aim, the adults got in on the action as well!

Everyone got a chance to shoot the BB gun, .22 Rifle, and a few others...

Replenishment of my neighbor's water supply at our local spring.


Gun / Range Safety Instruction Speech

Unloading the weapons, before the safety speech.

Rock Collection Time!

"Not-a-Toyota", first time with a long rifle and a great shot!








Tuesday, September 27, 2011

We're getting there...

The tires of the Mountaineer hit the freeway around 6pm this past Sunday with trailer in tow.  I had held off purchasing the 3/4" OSB subfloor for the loft because I didn't want to risk that I'd ruin them by driving in driving rain!  The storm that blew through town in Cleveland around 5:30pm looked like a monsoon.  I chuckled to myself that the decision to hold off the purchase was a good idea.  The drive into Pa. was clear for the most part.  The bulk of the heavy clouds and I'm guessing rain had headed over the lake because I received a light sprinkle near route 11 and that was it.  On the fly, I gambled and decided to stop in Erie.  I arrived at the Erie Home Depot at 7:30pm, loaded up the 6 sheets of OSB and headed South to Camp.  No rain on the horizon, minimal clouds in the sky....this was a good sign!


By 10pm I had everything off the trailer and into the Thinker's Box where it was safe, sound and protected from any potential overnight rain storms.  I unloaded most of the items out of the SUV that weren't extremely valuable and prepared my sleeping arrangements at Pedro's place.  It was "early" and I was looking for something to occupy my time for a few hours.  There wasn't anyone on top of the mountain that I could tell so it was off to a little-less-local pub about 15 minutes down the road to watch the Steeler's game and a quick bite to eat.  A little-less-local because our local pub (within 5 minutes of camp) has closed its operation.  It had been for sale for $550K for a while and I guess the potential to serve a resident community of 468 people wasn't convincing enough for an investor to pony of the asking price?  Go figure?!

Anyway, when I left the pub...it looked like the Steelers were going to lose, but the game finalized with the win on their side.   If Manning had been healthy, it would have been a definite loss as would have Cleveland's game against them the week prior.  But, as the saying goes...Any given Sunday!

I returned to camp around 11:30pm and set my alarm for 6:30am.  I awoke to find the air cool and crisp, the sky turning bluer by the second and very few clouds.  It took a little longer for the sun to crest the mountain because of the season, but when it hit late morning...it was full force.  The work was systematic.  With only two tasks to complete, both being quite repetitive, I got into "machine mode" and got things done.  I departed camp at 3:01 and was home at 5:30pm.  

Video recap provided for your viewing pleasure.




Friday, September 16, 2011

Loft is in!


Another Thursday spent in the rain at TC installing the loft's joist framing.  The Thinker's Box now has an 11'8" X 13'4" second story "storage" area with one heck of a view.  Two luxuries that I enjoyed this time around was a cold day, a steady cool breeze and working under the protective shield of a tarp for a roof.


The overall framing went up without much trouble.  It took quite a bit of time because of the additional rigging needed to install the 2X8X12' lumber by myself.  Once I figured out the methodology and implemented the steps, it was steady work.

Once the joists were in place, I thought it would be a good time to block between them.  Instead of running one blocking row down the middle, I split the floor joist run into thirds and installed two rows.  The result was a very stiff upper deck which will only become more solid once the 1/2 tongue and groove OSB is installed on the next trip.

Weather report:  It rained from midnight through 8:45AM Thursday.  Once the rain had passed, I was able to work in cloudy conditions that changed to partly sunny, breezy and quite cool.  Because of the early morning rain, I decided not to purchase the OSB.  I'll haul it up to camp on a day that is dry and I've got my fingers crossed that this may be next Thursday?!

I'll bring you up to day next week when I return!

Dj

Monday, September 12, 2011

Framing The Thinker's Box


Originally the plan was to run solo out to TC and frame our camp's Thinker's Box (utility shed).  I prepped the vehicle by packing it full of all the tools necessary to complete the job.  I had a few minutes to spare a few days prior to leaving so I took advantage of them by preassembling the headers for both the roll door and the entrance door openings.  This saved quite a bit of time at camp and made finishing the wall with those openings much easier.

I met up with Floatman and collected the remainder of the Home Depot gift cards from his side of the division and put them together with one rather large gift card, sent to me as a tip for good work, from a loyal and multiple repeat rod building client.  He reads the blog, so I cannot thank him enough for his generosity...I REALLY APPRECIATE IT SCL!

Anyway, Jim and I had talked about going up there together which was a relief because as I thought about it more (and certainly now that it is done) I had come to the conclusion that there was NO WAY that I could have completed this project on my own.  At least, not without a struggle and a lot of rigging to make up for the second person needed.  Jim had some known family obligations that prohibited him from coming and with just a day to spare I scrambled to find an able bodied person to help me.  I went through the Rolodex and was beginning to become worried that the search would end miserably.  In desperation I called my neighbor Matt's wife because she's easier to reach and always knows what Matt's up to as far as work is concerned (most of the time he is up to his ears in jobs).  Matt has two speeds...100mph and relax/pass out/sleep.  I called his wife because the guy is so busy from sun up to sun down that I knew it was unlikely that I'd be able to reach him anyway.  Well long story short, the less than ideal weather had conspired to work against Matt's weekend plans and in favor of mine.  I gained a helper and  before I knew it I was the helper and Matt was running most of the show.  It was obvious by the speed at which we were able to build the structure, that we were on the same page and working toward the same goal in tandem.  Our efficiency was only interrupted by my need to video tape the progress for posting purposes.  

We were so busy that when we paused for a few minutes to prepare for the slowest wall to build (the one with the two door openings) it caused my neighbor further up the mountain to cruise down into our camp on his quad to make sure we were OK!  How's that for coolness?  After finding out that we stopped for reasons other than emergency related (that's a relief!), Randy shot the proverbial with us for a while.  In the course of conversation, I'm happy to report that we, and our visitors, have now gained an additional place to cook, take a hot shower and refrigerate food when needed.  I have to tell you, the hospitality of our neighbors is overwhelming.  We are very lucky to have them as they are certainly the salt of the earth!  Thanks Randy and Pedro.  You guys rock!

Back to the build...Matt and I framed the four walls of the Thinker's Box by 2pm.  All that was left was to set the ridge beam in place.  This took a little forethought as one end would put a person 20' in the air and the other near 18'.  I came up with using a few of the boards and constructing corner stands.  We climbed the ladder and perched ourselves at either end which put us in the position to be able to hoist the 16', 2X8" beam into place with minimal effort.  Returning to the shed's floor and looking up gave me a better perspective on how tall that beam actually was; much higher than what I had pictured in my head when sketching the building!

To finish off the job for the day, Matt and I draped a camouflage tarp over the beam and stapled it along with some 4 mil plastic to the walls in an attempt to protect the OSB flooring from the elements.

Here's the video recap.  I'm not sure why the first segment is in slo-mo, but it doesn't effect the capturing of the work progress.  You'll get a kick out of watching Matt (within the first couple minutes) walking on the lower level.  Doesn't he look like he just came out of the Sasquatch video from the 70's?  LOL!


Although I've done it a couple hundred times already (that isn't an exaggeration!), I'd like to publicly extend a HUGE THANK YOU to Matt for spending time helping me build the Thinker's Box.  His experience equaled efficiency and (again, no exaggeration) his drive at times motivated me to work and work with focus even when I thought it might be time for a break.  And for those that know me and how I work, I never take a break unless I really need one...so I can appreciate his enthusiasm.  And, although he shrugs it off as fun, building a structure takes energy any way you cut it...so I greatly appreciate him sacrificing time and energy to help me when I know there were probably a 100 other things he could have been doing!  Thanks Matt!

What's next?  I'll return to camp in the next several days with a heavy load of donated boards that will find their home as the exterior walls.  While up there and after the boards have been unloaded from the trailer, I'll head to the nearby Home Depot to purchase the loft floor joists and roof rafters.  She's coming along and I'm glad that you are interested in hearing / seeing the progress.

Until next time...


Tuesday, September 6, 2011

Perfect Preparation / Not-So-Perfect Weather

Labor day weekend was spent with our neighbors and "The Floatman".  The ten of us converged upon the local tavern Saturday evening.  Jim held the kitchen open for us and, literally, the last entree was ordered just before it closed at 10pm.  What a relief it was to make it down in time to be able to eat before heading up to our spot on the mountain because there wasn't a back up plan (at least one that didn't involve eating junk food instead) for Saturday evening's meal.  We ate, drank and got merry then headed to TC.  After setting up camp, some of us grabbed fresh cold ones and everyone else found a spot to hang out and have their own fun.  My poor daughter, suffering with the onset of a cough and cold, was forced to hang out by herself in the camper.  I have to say, even with feeling like complete poo-poo, my daughter impresses me with her maturity and helpfulness.   On her own, she prepared the inside of the Coleman pop-up and made it ready for our family to sleep within.  Thank you Babe-ah, I love you more than you'll ever know!  And I'm sorry you're feeling like 'el crappo!

My wife was extremely happy to be able to see the stars in their full glory.  Saturday evening, we were blessed with little cloud cover and moderate temperatures, both are great for night sky watching.  Once we completed camp construction and the positioning of our gear,  Matt and I plopped ourselves down in chairs on the "lower level" while the rest hung out around the fire and on the deck under the ez-up screen tent.  Besides the stars, comets and satellites, the coolest thing was the low level cloud that settled on the property for a few minutes.   All of sudden, the stars turned off and the sky went from blue/black to a dark grey.  I grabbed my LED flashlight and pointed it skyward.  The beam shown solid white.  The air was so thick with water droplets that the beam could penetrate only a dozen feet or so.  I scrutinized the light saber as it appeared to be alive.  What I found was that each minuscule droplet was moving around in a wind orchestrated dance.  It was really cool and mesmerizing.  The beam appeared like a bright wand of sand flowing back and forth and in layers like strudel.  Before I knew it, the cloud had passed and the show was over!

As the night drew into morning, we collected around the fire pit and put a small dent in the wood pile.  At times, the fire ring radiated heat so well that some of us repositioned ourselves further up the hill and actually off the pavers.  I was happy that I had made the trip up earlier in the week and took care of the weeds and moved the brick piles.  The added space came in handy when we gathered around the fire pit.  The bench seating that I built was also a hit and put to good use.

Sunday morning brought in a few passing rain showers, some heavier than others.  The worst of them hit just about dinner time though.  But, early morning had a window of opportunity that allowed us all to load up and head into town on a breakfast run.  I had promised and had my heart set on having us all go to a dinor (that's they way they spelled it there) that was within Tionesta's city limits, but the place was hopping with patrons because of the holiday weekend.  The servers were noticeably frazzled and it caused them to show little interest in accommodating our large group in any seating configuration.  I was disappointed.  I really wanted the kids to enjoy the good flavor of their homemade perogies.  As we waited for a couple tables to open, I watched a group of 6 walk in and sit down to be served which facilitated our group's exit.  The decision to reroute to the Sky Jet was wise.  This restaurant, only 10 minutes further up the road. had a much greater seating capacity and an efficient staff.  The proprietor, who is always dressed to kill in her Sunday best, sat us in the backroom within minutes of our entry and within 5 minutes I was chugging my first cup of many coffees to come.  We ate like kings and queens and rolled back to camp.  No, we literally rolled back to camp as I was so full of good eats I could explode! LOL!

Back at camp, it had begun to warm up.  Every now and then, there would be a small gust of cool wind, but they didn't last very long and didn't do much to stop the sweating.  I set up a few protective moving blankets on the ground of the lower level and unloaded the arsenal from the truck.  Matt, the kids and I made our way through the various calibers and just about everyone had a turn to display their markmanship.  The neighbor's daughters, although having never fired a rifle, showed that with just a little bit of instruction they could compete with the best of them.  The younger of the two was even brave enough to fire my .40cal Glock.  I was very thorough with hand and body position and what to expect upon trigger pull. She listened intently on what to do and what NOT to do.  I wish I could have captured the size of her grin on camera after the first squeeze and shot fired down range!  I knew by the look of her face that she could feel the power of this impressive weapon and wanted more.  I pointed out a few things that I felt could be improved upon and then let her empty the magazine.  I think she enjoyed herself.  I know she enjoyed firing that weapon.  I was really impressed because most of the 13 rounds were finding their way through the paper target placed 30 feet away.  Good going "Not a Toyota"!        

  Fast forward to dinner time.  I said "just before dinner time" in reference to the rains before dinner because it couldn't have been time any more perfectly.  The grill had just been turned off and all of the food was warmed and/or cooked to perfection and the rains began.  Two tables, 8 chairs, 9 people fit like sardines under a 10 X 10 canopy (in case you wondered!).  I, however, found a tree with broad leaves and used it like an big umbrella.  My wife Jennifer outdid herself again.  I suggested we do burritos as much of the ingredients can be prepared at home and warmed on the spot.  If you could imagine a burrito night at the local buffet line restaurant, you must have been up at camp with us!   The expanse of food at the chow line was crazy-out of this world.  She literally could have fed an army.  The fact that the food bags we brought up to camp filled a 100qt cooler should have been the clue on how elaborate this spread was going to be!  All of us tried intently to eat as much as we could, but the mounds of food just laughed at our attempts and would not relent.  We were forced to wrap up just about half of it all and store it for reheats the following day.  We had Matt, Carol and family over again (this time at our home) Monday evening to finish the left overs and we still had food to pack back into the refrigerator! LOL!

While it rained steady during Sunday's Spanish Supper, as soon as we had finished eating like pigs...it stopped and allowed us to enjoy yet another evening around the fire.  This time the festivities didn't last quite as long as the gravity of the consumption and the tiredness of all that we'd put ourselves through for 1.5 days had caught up to us.  We "called it a night" early and shortly thereafter it began to rain non-stop and didn't quit until early morning.  I thought for sure that we would find the Gricars in their tent somewhere floating down the mountainside, but the forest surrounding camp is forgiving (for the most part) and had sucked up the storm water like a sponge.  We packed down and headed out.

I couldn't help but think how much easier camping is going to be once I complete the Thinker's Box and haul the Banner camper up.  The convenience improvement is almost incomprehensible.  I apologize for not video taping.  I've got a few minutes of the children shooting targets, but I'm going to hold off posting it.   I was having to much fun to be stuck behind the DV recorder instead of in front of it.

The next post will resume with the construction of the wall framing and roof of the storage shed. Coming soon!

Dj

Thursday, September 1, 2011

Thursday = TC Party Preparedness Day

   At the actual time of this entry (Monday 8/29/2011), two days prior to the evening that I will head out to camp, I'm planning on completing the following chore list so that our family's time on the mountain this holiday weekend will be all about having fun and not about work.  I'm fearful of the forecast as the hurricane that has passed (and a new one developing) plays with possibility of delivering rain or shine.  In any event, we'll be sitting shotgun on the mountain top, making the best of being in the forest and out of the concrete jungles of city life.



So here's what Thursday morning's schedule looks like:
  • Paint the underside of the "Thinker's Box" subfloor
  • Relocate the piles of bricks to a better, out of the way location
  • Eliminate the excessive weed/fern growth surrounding the firepit and deck areas with the weed wacker
  • Assemble pine/deck board bench seating
  • Lop roots protruding from excavation area
  • Fill in foundation post holes with dirt
  • Burn pile of dimensional construction lumber waste
  • Test propane grill
Granted, most of the tasks list above would not prohibit us from enjoying ourselves directly, but the fact that they need to get done would nag the recesses of my mind and cause me to want to do them.  I figure heading up prior to the event, working hard and getting as much done would be prudent and increase my level of personal enjoyment for the weekend.

So, what was I unable to complete?  Well, the rain was fairly constant from 2:00AM - 9:00AM and then 10-11:00AM again.  I didn't bother with the painting.  I also didn't bother with burning the wet dimensional lumber scrap either.  The roots sticking out of the lower level surface weren't really that bad.  I was thankful that I brought the lopping shears as I used them to remove that huge bush of weeds adjacent to the fire pit area.  And, as I ran out of time, I wasn't able to get to filling the holes circling the posts of the "Thinker's Box".

When I finally got home after a 2.5 hour drive and attempted to walk from the driver's seat of the Mountaineer, my body felt like I had just celebrated being 85!  I was sore and beat and in pain.  It got me thinking, I wonder how much lifting was involved with the relocation of those several piles of bricks?  Answer:  Nearly 10,000Lbs!  Back pain - - GO FIGURE!



Tuesday, August 23, 2011

Heavy Hardware / Subfloor



The entire family headed out early Monday morning to camp and arrived just past noon.  A slight delay in Erie to pick up some supplies at Home Depot and grab breakfast at Mickie D's had our drive time to just over 3 hours. Camp was absolutely beautiful.  Probably the most beautiful day that I can remember spending there in a long time, if ever.  The cool steady breeze and intermittent clouds blessed us with very tolerable temperatures (sweat shirt cool at times) and enough rays to get sunburned if you weren't careful!  Nick and Carly helped me out by pitching the stones that littered our excavated area into the woods.  Eradicating them from the flat is going to a chore that will need repeating many times.  In the course of their stone throwing adventure, they found two toads and played with them a while.  The wifey found switched from on the deck in bright sun to under the trees in the cool shade.   I, however, had work to do.  Beginning at 1PM through 5:30PM, I checked many tasks off my list of things to do.

It began with drilling 24 holes (48 times) first in 1/4" then in 1/2" diameters sizes, pounding in the 1/2" carriage bolts, installing the fender washers, lock washers and nuts.  Now the beams are done!  There are some spots where the center run of support doesn't hit the joists that run perpendicular across them, but this is due to putting the bowed side of the joist boards facing up.  In time and with the weight of the walls and roof, those few joists will settle flat and the structure will become even more solid than it already is now.

The tongue-n-groove 3/4" underlayment was installed long side parallel to the joists which required me to block between the joists where the end of two boards met.  This sorta killed two birds with one stone as I had planned to do a full run of blocking the left and right of the middle line of beams anyway.  I used liquid nails subfloor adhesive and 2 3/8" hot dipped nails to secure the sheets to the joists and experienced only one high spot at one seam.  I figure I'll take this down with a belt sander when we get to that point.  After reviewing the video above, I'm going to use the left over material and fill in the gap created at each end where the sub floor came in short on the 16' span.  I believe this was due to the fact that the boards aren't actually 4' wide.  Just a small difference adds up over that much width and this may have caused the 1/2" of gap at either end.  I've got enough material to make this gap disappear and will tackle that job when we begin to install the walls.  One more thing that I definitely wish to do is paint the entire underside of the floor, joists and beams.  I believe painting will assist in durability in the long run.

I left the structure covered with a doubled over camouflage tarp and built up a high side with the boards so that the water would run off the tarp and hopefully not pool on it.  The tarp is weighted down with bricks (we've got enough to go around!) and tied in a couple spots with twine to make sure it stays put until we get to the next stage.  "The next stage," you ask?  Stick framing!

Yes, the next time Floatman or I, or Floatman and I, hit TC...we're going to begin erecting the actual wall structure!  Won't that be fun.  I've been researching my rear-end off to be sure I know the process and I'm looking forward to the challenge.  Wish us luck!

Two weekends from now, we'll have our first family of visitors up at camp.  Jennifer and I invited our neighbors, Matt and Carol, up to camp along with their children.  To be completely honest, I'm looking forward to relaxing and partying with them.  Matt's a friggin' work-a-holic (I'd say like me, but he sets the bar a little higher than I'm even comfortable with) and I'm sure he'd enjoy the time away.  I'm also hoping that Floatman's clan can make it up to join us too.  The kids ages run a fairly broad spectrum, but I'm sure that we'll all have fun in the activities we've planned for the holiday weekend.  Let's be candid here, I've never been accused of being "really mature", so I'm just as much a kid as the rest of them.







Saturday, August 20, 2011

Solid Oak Flooring, for free? SWEET!

Thanks to Ernie of Erie, Pa., Trout Camp's "Thinker's Box" is now the proud recipient of 150 square feet of solid oak flooring.  I truly appreciate the generosity of CListers and friends that have answered my "want ads".  The donated materials have been a G_dsend!  I THANK YOU!

I picked up the flooring this past Wednesday and lugged it back to my home to prepare it for re-use.  In the course of only a couple days, I was able to detach the underlayment (dual 3/8" plywood) and salvage almost all the floor boards intact.  From the pile of boards, I used a cutoff wheel to remove the rather sparse staple legs and stacked them neatly.  It is amazing how little room the individual boards take compared to when they are assembled into a sheet.  With only 50% left to complete, we're just about ready to put the tongue and groove underlayment down up at camp.  I've accumulated quite a bit  of materials waiting for the ultimate day of installation including a 36" wood door, screen door, three small windows, a camper sink and faucet, a small camper tub, wood galore and now the flooring.


Here's the run down on the plans at this point:

  • Install the carriage bolts (long overdue!)
  • Install 23/32" tongue and groove underlayment.
  • Complete structure stud framing including the roof.
  • Install the exterior wall sheeting.
  • Install the wood flooring.
  • Install the 36" wood door and screen door.
  • Order up the roll door and install.  Janus 650 Steel Roll Door
  • Exterior trim work & Interior dressing up as needed.

My neighbor Carol brought up a good point when I relayed the plans for construction.  Initially, I had thought about laying the hardwood down and then stud framing on top of that.  She voiced concern with the flooring ends following the perimeter of the structure and their exposure to the elements/moisture.  I explained that the walls would cover this area and most of the joist floor framing.  This question served another purpose, though, as I did some recalculating and re-figured the quantity of oak flooring that we actually needed.

Total shed underlayment covered floor [ 12'3" X 16" = ] 196 square feet.

We're framing with 2X4" studs.  The stud wall's bottom plate reduction (a 2X4's width), due to the thickness of the material around the outer edge, would subtract [3.5" X 147 (twice) + 3.5" X 192" (twice) =] 16.48 square feet of flooring.  Less if you consider the 1/4" gap that should be allowed between the oak floor edges and the interior walls.  We'll call it a total reduction of 17.5 square feet of flooring material.

Here's why that is important.  I originally thought I'd arrive home with 400 square of gymnasium flooring from Erie, but after loading...it was obvious that I had less than half of that amount.  So, the total subfloor area equals 196 sq. ft., subtract the 17.5 sq. ft. because of the walls and we have an area of 178.5 sq. ft. that needs to be covered.  If we then include any interior walls, shelving or the underneath of a countertop, etc...it looks like (if all goes well) that 150 square feet of oak flooring should work out just about perfect.  In the event it doesn't, I have about 60-80 square of bamboo flooring left from the installation of our front room's floor that I can use inconspicuously where needed.

Thanks Carol for inadvertently forcing me to rethink and formulate a better plan to maximize the use of what I've got on hand!

Lastly, there seems to be some questions regarding how we intend on incorporating the latrine into our structure.  After all, the "Thinker's Box" got its name from the fact that some of our most brilliant ideas come to us while answering the call of Nature.  And, in the course of relaxing at camp, it became obvious that the ladies needed an inspiration throne. Floatman and I needed a place to store tools and other camp necessities as well.  So, we're killing two birds with one here.

Let me back up a bit and shed some insight into the design premise behind this Trout Camp addition.  First off, according to the county office, it is permissible to erect a storage structure up to 1000 square feet as long as it isn't to be occupied as a livable dwelling.  Yes, you've read that correctly!  We can build a garage or barn up to 1000 square without having to pull a permit.  That is almost unbelievable, but I re-checked and that number is accurate!  Due to county legislation, the times of erecting a primitive cabin on a budget are all but written off.  If a structure is to be erected for occupation (one day / month or 30) then permits must be pulled for the construction and one is forced to incorporate septic, well water and electric.  If you're not aware, these three are EXPENSIVE and only further the cause for the gov't / commercial enterprises to charge you for utilities / taxes that are totally unnecessary for a weekend camping lodge.  The original thought behind the legislation had reason.  Older primitive cabins dot (litter) the landscape down to our turn off and up the hill to our private drive into camp.  The many pit latrine / outhouses have contaminated the aquifer that feeds the spring coming into camp.  So besides feeding the machine your money, the ecological goal was to limit the mountain stream's contamination source.  Unfortunately these laws grandfathered preexisting established camps and came too late.  The damage is done and likely will never be undone.

We wish to be as ecologically friendly during those limited days we can steal away and seek refuge in her bosom (I'm talking about camp here, keep it clean!)  The benefits of humanure are well documented and the process ecologically sound and friendly.   Our plans incorporate a DIY model very similiar to this commercial available unit.  By the time the human matter hits the soil, it is as nutrient rich and decomposed as any cow/horse manure you can purchase from a farm.  During the process of collection, if the proper steps are taken in handling and preparation, waste is completely transparent to both nose and eyes.  See embedded video for all the information:  


That's all for now.  Next week I'll post a short video of the carriage bolts and underlayment installed.  We've invited  some guests up to camp for the labor day weekend and having the underlayment floor on the joists of the "Thinker's Box" will give the kids somewhere to camp that is off the ground and dry.


Tuesday, August 16, 2011

Joists are in!

I spent some time Friday evening and Saturday morning checking off items from the list of "things to bring" that I created in preparation for installing the joists in place on the "Thinker's Box".  The bulk of the list came easy and with only a few minutes spent thinking about the necessary items, I had a full page.  What was interesting (I'm sure this is not unique to my brain) was the dozen or so other tools and/or ancillary items that popped into my head at random moments before the time to leave arrived.  Literally, it was as-if I was busy going through the day and in the back of my head a small portion of my brain was continuing to think about the checklist and when necessary sending messages to the conscious brain of things I might wish to include.  They'd just fly in from nowhere, I'd grab my list and write them down.  Cool, but weird at the same time!

I've noticed that in the blogs and videos, mentioning the weather seems to be an area that always seems to be included.  This time won't be an exception, but I'll try to make it brief.  The forecast called for 1.5" of rain beginning around 11pm on Saturday and continuing in thunderstorms slated for 2-3 hour intervals alternating between the same amount of time of severe clouds/overcast conditions Sunday morning/afternoon.  Let's just say that we were gifted the ability to relax around our neighbor's fire pit until 3AM or so and experienced only a passing hint of a thunderstorm from 3-7AM.  From 6AM-8/9AM we had a slight drizzle/light rain, but no where near what was forecast.  I believe that the mountain peak just west of our location took the gusto out of the storm before it even got a chance to hit our location.  A huge thank you goes out to Mother Earth and Mother Nature for their coordinated efforts in eliminating the threat of having to construct an ark rather than arranging floor joists!

So, let's review what Floatman and I were able to file away into the "completed" cabinet.
  • Kids will be at Grandma/Grandpa's house for the night
  • Jen and I will head to camp after I get off work around 6:45pm.
  • Arrive in Erie around 8:30-9pm and visit Home Depot.
  • Pickup the 2"X8"X12' PT lumber for floor joist construction and load the trailer.
  • Arrive at TC around 10:30-11pm and setup the EZ-Up tent/Screen porch
  • Unload tools from the Mountaineer and relocate them to under the tent
  • Visit Pedro's place and party like a rock-star
  • Sunday AM, assemble the floor joist structure
  • Paint the beams and posts (in the absence of rain)
  • Drill the carriage bolts holes in the beams/post and secure them to one another. (if the bolts arrive from Amazon.com in time for the trip, if not, defer to Tuesday/Wednesday trip out to camp.
  • Pack up / head home / pick up the kids on the way
We skipped the setting up of the screen porch/tent in lieu of covering all the unloaded tools with a big tarp.  Less time and less work which permitted us to start the evening's festivities quicker! LOL! Because the beams and posts were still damp/wet in places, I put off the painting to a better day.  The carriage bolts haven't arrived, so I did forgo bothering with drilling holes.  I'd expect to get this part completed this Sunday.


So, what's next?  I'm heading out to Erie on Wednesday morning.  I've decided to bring the gymnasium floor home rather than to camp because it needs some preparation before installation.  This work is best done in the convenience of my garage.  When I have all the boards squared up and I figure out a way to get them so they'll interlock to one another at the edges, I'll haul them out to camp for the floor install.  Something I'm hoping I can get done this Sunday as well.  It won't be long until I'm posting about stick framing and installing the roof!  Won't that be cool!?

On a side note:  
Please feel free to comment or ask questions about anything that I post in the blog or that you see in the video.  I do appreciate the comments and interest and take them as encouragement and motivational!  

Enjoy the video!

Friday, August 12, 2011

Crossing the threshold...

I headed out to Oakwood Village bright and early this morning to pickup another great Craig's List bargain find. I've waited patiently for one to be posted and when I finally saw the printed ad, I jumped on it.  "Thinker's Box" needs an entry door (an entry door and narrow garage door would be ideal) and a good one at that.  We're now the proud owners of a 36" wide solid oak door.  This door is a beast and weighs a ton, just what I desired for security reasons.  Along with this door, I was able to snag a matching heavy duty storm door as well all for the whopping total of $35!

The only repair that must be done is a little cleaning, painting and trimming of the threshold that has tabs wider than the rectangular frame.  It's an old door and looks to be hand built as the door frame is considerably thicker than any door I've seen at HD or Lowes.  

Jim and I will pool our odds-n-ends resources and find the necessary hinges, strike plates and locksets.  As a matter of fact, I have a dual matching set with dead bolts.  I figure if we can install a dead bolt high, a dead bolt low and a door handle that all have the same matching key ... we can do no more in securing the door in place while we're not around camp.

I'm still searching for a narrow u-store-it style garage door, one without a lock set would be ideal, and will jump on that when / if one comes available for a good price.  I'll keep you updated!

Dj

Thursday, August 11, 2011

Making Lemonade...

OK subscribers! With this blog post, let's begin with a philosophical service announcement,

"Life is entirely about perspective!"  

What one person sees as a negative another will view from a completely opposite perspective and see a positive outcome.  While we are quick to label situations and occurrences we encounter as "good" or "bad", in reality...they are neither or both (at the same time and independently).  Chew on that concept for a bit, tastes good doesn't it?!

So, when I plan a hard day of work at TC and look forward to a cloudy overcast sky and a possible storm at noon and instead get pummeled with non-stop and heavy rain from first light until 10AM, I could become bitter, lament my bad fortune and curse Mother Nature.  I could be angry at the extra effort required to slosh through the muck and mud, I could be angry (infuriated even) at the fact that falling deluge of moisture disintegrated the newspaper shells of the 80# bags of concrete and I could certainly find reason to be ticked off that I was soaked to the core so much so that my wet underwear was chaffing the...(OK, you get the picture!)

Or, I could see everything that happened during this wonderful day to be alive and at TC for what it was; Mother Nature assisting me and lending a hand in my efforts.  "How," you ask?!  Well, let's see how these rose-colored glasses fit on your head as you envision what I perceived.

The constant drizzled seeped its way into the post holes and filled them with almost the appropriate amount of water needed to mix the concrete properly.  What would have been a trailer loaded with 5-gallon jugs filled with spring water was reduced to just 4 containers!  The cool temperatures of the overcast sky and steady rain kept the working conditions almost enjoyable.  Drenched to the level of nearly swimming, I was not sweating and not feeling any of the fatigue associated with sunny, warm and humid air.  Those pesky bugs, where did they go?!  Well, it turns out that horseflies, gnats, biting black flies and no-see-ems don't care much for rain.  Attempt finding your next meal while dodging 2-ton boulders falling all around you!  You're going to wait it out.  While they waited, I worked.  It couldn't have been a better arrangement!

So, let's review.  I was wet, but cool.  I was kept cool while working my tail off.  I didn't need to make multiple trips to haul 100's of pounds of water to the site for concrete mixing.  Any mud spray that glob its way onto my boots and body was washed off as if I was in the shower (I kinda was!) And, the insects only got one good bite on me and that was while I was poking around camp filming the results of my morning efforts...  What's there not to be happy about?! LOL!

Here is the copy/pasted "TO DO" list from my previous post.
  Let's see what I was able to get completed:
(Green = "Good to go!" , Red = "Left for another day.")
  • Unload the trailer of concrete & materials at the work site.
  • Run electrical from Pedro's cabin to the site (or as close as can be managed).
  • Set up the outdoor workshop of saws, levels, string levels, clamps, drills, pneumatic tools, etc.
  • Transport the containers of water from Pedro's place to the holes for mixing.
  • Pour the concrete footers and plumb/level the posts in place.
  • Temporarily nail the beams across the three rows of posts.
  • Drill the holes for carriage bolt installation later on this weekend.
  • Run temporary braces across the joist spans to keep things stable while the concrete hardens.
  • Refill Pedro's water containers at the roadside spring and return to his cabin.
  • Pack up, grab breakfast and do some target practice back at camp or just head home.

Here'e the video recap for you to see:



The wife and I are returning to TC this weekend.  Forecast is calling for cloudy overcast skies / thunderstorms, but I don't think we need to go over this again.  Do we?  No, I thought not.  Another "TO DO/Itinirary" list has begun.  This is what I've got thus far:

  • Kids will be at Grandma/Grandpa's house for the night
  • Jen and I will head to camp after I get off work around 6:45pm.
  • Arrive in Erie around 8:30-9pm and visit Home Depot.
  • Pickup the 2"X8"X12' PT lumber for floor joist construction and load the trailer.
  • Arrive at TC around 10:30-11pm and setup the EZ-Up tent/Screen porch
  • Unload tools from the Mountaineer and relocate them to under the tent
  • Visit Pedro's place and party like a rock-star
  • Sunday AM, assemble the floor joist structure
  • Paint the beams and posts (in the absence of rain)
  • Drill the carriage bolts holes in the beams/post and secure them to one another. (if the bolts arrive from Amazon.com in time for the trip, if not, defer to Tuesday/Wednesday trip out to camp.
  • Pack up / head home / pick up the kids on the way
Fingers crossed that I can get all that done, because if I can we'll be discussing the gym floor's pickup and installation at camp soon!

That's all for now!

Dj

Monday, August 8, 2011

Progress that can be felt...

     Currently in Cleveland, the skies fluctuate from cloudy to sunny to dark purple and back again. The torrential downpour that saturated the ground last night has moved on. The remaining puddles of water have just about evaporated and been erased from the surface of the streets and walkways. The forecast for this evening (at camp) is possible thunderstorms for a period of an hour or so (around 6pm) and then a cloudy overcast night dropping into the mid-60's. Sunrise is slated for 6:20AM and should be uninhibited until a predicted thunderstorm around noon. This 5 1/2 hour window of opportunity should be enough time for the (9) concrete footers to be poured and the doubled 2X10" beams to be temporarily fastened to them.

     My camp neighbor has permitted me the use of his electricity and water jugs. Generosity that will assist my efforts greatly. My son and I will spend the evening sleeping in Pedro's cabin's front room when we arrive at around midnight. He's been extremely generous and nice to all of us thus far and giving me the key to the place the first time we met pretty spells it out.  I can hardly wait until things get a bit more accommodating at our camp because I do feel a certain level of guilt using his offered generosity and will definitely have to repay his debt of kindness that I feel that I rightfully owe.

Here's the "TO DO" list for tomorrow morning:

  • Unload the trailer of concrete & materials at the work site.
  • Run electrical from Pedro's cabin to the site (or as close as can be managed).
  • Set up the outdoor workshop of saws, levels, string levels, clamps, drills, pneumatic tools, etc.
  • Transport the containers of water from Pedro's place to the holes for mixing.
  • Pour the concrete footers and plumb/level the posts in place.
  • Temporarily nail the beams across the three rows of posts.
  • Drill the holes for carriage bolt installation later on this weekend.
  • Run temporary braces across the joist spans to keep things stable while the concrete hardens.
  • Refill Pedro's water containers at the roadside spring and return to his cabin.
  • Pack up, grab breakfast and do some target practice back at camp or just head home.

     I'll let my son Nick decide and choose what he'd like to do for the last one.  I guess that weather will play a part in the ultimate decision, how efficient I can be in tackling the list of tasks in a timely fashion along with how well we sleep the night before.

     I usually make a post following the trips up to camp, and I will report how well things went on this visit when I return, but I felt compelled to give you a post and a preview because of a recent development in the CList shed construction donation drive.  A "want advert." was answered by a contractor near Erie that had something that might work just perfect for the "Thinker's Box".  It seems Ernie, the contractor, had come across an entire gymnasium floor during a remodel at one of the local high schools.  He had plans for the flooring, but they inevitably changed and he wished to do something other than burn it or throw it in the landfill.  He wanted it out by fall and thought that it would be perfect for my project.  Well HELL-YES it would be perfect!!!  As part of my cost-to-build analysis for the structure, this donation eliminates at least $150 worth of 1/2" floor sheeting that we wouldn't have to purchase.  It also provides the structure with much thicker and more solid floor of 1 7/8" (total backer board and oak).  Don't forget about the coolness factor of having a solid wood gym floor in it as well!

Look for a post in the next couple days detailing all of tomorrow's building activities with a video attached.

Later-

Dj

Wednesday, August 3, 2011

"Thinker's Box" Phase I - Step II

This past weekend, Nick and I made our way out to camp on a mission.  Well to be honest, I was on a mission.  My son Nick was joining the expedition as part of father-son time.  The goal was to complete the remainder of holes for the 6" diameter posts that will support the foundation of the "Thinker's Box".

We arrived in town around midnight with just enough time to use the restroom at the local tavern and say "hi" to Joe.  Joe is a staple at this particular establishment and a helluva guy.  If he isn't there when you arrive, you'll catch a glimpse of him before you finish your meal and leave.  So, we did our pit stop, said our hellos and goodbyes and headed toward the mountain top.

The cool sub-60 degree night air was a welcome relief.  The previous two outings night time temperatures and humidity were quite unpleasant.  Things were so bad that when Jennifer and I made our way up to camp prior to excavation day and slept in the Mountaineer, running the AC periodically was mandatory.  Choosing to crack a window was a mistake because it was so humid and warm that the insects maintained their feeding frenzy in spite of the absence of sunlight.  Neither of us slept longer than a 1 hour duration that evening.  It sucked!  As fall approaches, so does the return of the evening temperature drop.  When this occurs, the insects disappear with the humidity and warmth.  I look forward to the experience.  A crackling fire, a cool backside, a pull over to keep warm when needed, silence of darkness and a sky full of planets, stars, shooting stars, satellites, the milky way and alien spacecraft is what I yearn for when enjoying camp.  This trip and this evening provided just about all of that (no UFO's this time)!

Based on the rate in which I was able to jack hammer the holes for the first four posts, I honestly hadn't fathomed that I could actually complete 5 more of them over the course of Sunday morning.  I began my burrowing at 7AM sharp.  The first location had an enormous rock smack dab in the crosshairs of where the post would be set.  Using the spud bar (a steel javelin / spear looking tool) I pried the moss covered stone from the grips of the earth.  It was so large that I could only open it from the hole half way before running out of leverage.  I decided to place bricks in the hole and raise my pivot point up with some additional rock.  This was enough to maintain motion as I rolled the stone from the deep hole and down the hillside to the pile.  The first and last holes were the worst, but once the larger stones from the top were removed it was a matter of breaking through the hard clay and smaller gravel to the finished depth.  The 3 holes in between the first and last went fairly fast.  Because they were capped with top soil and humus, I used the shovel to start and the post hole digger as the cylinder became too deep.  The soft clay comprised the majority of the hole and it was the only last 4-6" that became hard packed and more difficult to remove.

In a matter of 3 hours I was able to complete this stage of the foundation.  I now have 9 holes that are 10" -12" in diameter and approximately 36" deep prepared for concrete.  The work was made easier by the cool morning temperatures, lower humidity and cloud covered sky and sun.  By 10AM I was finished.  I woke up Nick and we headed to grab a good breakfast at the local diner and it was decided to head home instead of hang out at camp.

I would categorize this visit as one of the most productive and least burdensome of the trips I've taken.  I left with a smile!

Here's a video recap of the activities:






The planned structural/architecture of the Thinker's Box is as follows:

  • (Foundation) 9 - 6" OD cedar footers sunk 36" deep in nominal 10" OD holes
  • (Beams) 3- parallel runs of double 2X10" spanning a 16' overall length
  • (Floor Joists) 12-14' depth comprised of 2X8" joists, 16" OC
  • (Flooring) 1.25" repurposed solid wood gymnasium flooring.
  • (Wall Framing) 2X4X8', 16" OC
  • (Wall Skinning) board & baton 1" wood, THANK YOU GREG!
  • (Roof) 2X6X8', 16" OC
  • (Roof Decking) 1/2" OSB
  • (Roofing) 15" felt, ice barrier & 25yr architectural asphalt shingle
(I'll repost this list at the end of each new submission noting by color what has been completed for progress reference.)


Wednesday, July 27, 2011

Steamy-Hot-Humid TC Weekend

The family and I (and Floatman) hit trout camp together this past weekend.  Jim arrived earlier on Saturday afternoon with the rest of us coming in around 9:30pm that evening.  We met at the local tavern, filled our bellies with wings, burgers and beverages and then made our way up to camp.
 
I had the pleasure of setting up the pop-up in a full rainstorm with my ever-faithful friend Jim by my side assisting where and when he could.  When the camper was finally ready to be occupied, soaked to the bone could not describe how wet we were.  The rain stopped once I was ready to rest on top of my sleeping bag. GO FIGURE!  It was a tolerable, but warm night with passing storms and the occasional but infrequent breeze.

Rain-Heat-Humidity-Thunderstorms-Rain!  

This may sound like one, but it is not a complaint!  I knew what the forecast predicted and chose to go inspite of it.  Why?  Because going to camp and driving around the nearby town is fun, regardless of the weather. I will admit, I cannot wait for the day that we have the 16'X12' shed built and, of course, the big banner camper relocated to camp.  Soon, very soon!  Lugging up the pop-up and setting it up is becoming a chore.  A chore that I'm ready to give up and save for only the times when we have guests up at camp. 

The heat and/or rain doesn't make preparing camp pleasant.  I will definitely appreciate the luxury of having to manipulate only a key into a locked door to start the camping festivities.  I look forward to those future conveniences with open arms.... WIDE open arms!




I've managed to dig four of the nine post holes.  This weekend coming, I'm hoping to get that number to seven out of nine.  Talk about an endeavor!  Digging those holes takes alot of time and energy!  On the positive side, it provides one heck of a full body workout.  Some flee from laborious endeavors, but I see them more as challenges needed to be tackled and tamed. I rationalize the effort expended as a good workout because I manipulate my perspective and steer myself into believing it so.  I tend to do this with most of life's unwelcomed challenges in an effort to make them more tolerable.

The hopes were that Jim and I would rent a two-man post hole digger and get the job of setting the posts finished in a day, but realistically with the quantity of stone buried in the ground and the size of some of the boulders underfoot...it would be nothing better than wasted rental fee money.  I'm content with prying the material and forming the holes using the machine that G_d blessed me with, the one I'm trapped within.  When this bag of blood vessels, bone and limited muscles is functioning correctly, what it can do is truly amazing.  I intend on driving this body like a stole it!  There will be plenty of time to rest when I'm laid down in my coffin.  Again knowing the time, energy, sweat, blood, tears, calories that I've invested will make the end result cherished that much more.

I found out the hard way that the property still has a few stumps that beg for immediate removal.  Due to their location (within the edges of our drive path), the potential to cause damage (both physically and financially) is unquestionable.  $150 and two hours later, I've got a brand new front tire to replace the brand new front tire that fell victum to a sapling laceration to the inner side wall.  Life deals you a series of blows and for me...they seem to be endless, but I'm dealing with them the best I can and as they come.  That's all I have to say about that!

16 minute video recap of some of the weekend's festivities is above for you to review.  Until next week's update, stay warm... I will be!